一、現代工(gong)業的(de)(de)(de)(de)發展(zhan)已出現越(yue)來越(yue)多(duo)(duo)的(de)(de)(de)(de)綜合(he)型大項目(mu),要求(qiu)(qiu)對從設(she)計(ji)到(dao)生(sheng)產(chan)(chan)的(de)(de)(de)(de)整個過程(cheng)盒全(quan)部環節所(suo)(suo)組(zu)成(cheng)網絡的(de)(de)(de)(de)物質(zhi)流(liu)、信(xin)息(xi)流(liu)、資金流(liu)進行綜合(he)控制(zhi)(zhi),使預(yu)測分(fen)(fen)析、運行工(gong)況、設(she)備(bei)狀態、能(neng)源利用(yong)、經(jing)濟(ji)效益和故障處理都在優化(hua)、合(he)理的(de)(de)(de)(de)狀態。在自(zi)動(dong)化(hua)技(ji)術(shu)、信(xin)息(xi)技(ji)術(shu)與(yu)各種生(sheng)產(chan)(chan)技(ji)術(shu)基礎上(shang),由工(gong)業計(ji)算(suan)機(ji)系(xi)統(tong)(tong)(tong)將工(gong)廠全(quan)部生(sheng)產(chan)(chan)活(huo)動(dong)所(suo)(suo)需(xu)的(de)(de)(de)(de)信(xin)息(xi)與(yu)各分(fen)(fen)散(san)的(de)(de)(de)(de)自(zi)動(dong)化(hua)系(xi)統(tong)(tong)(tong)有(you)機(ji)集(ji)(ji)成(cheng)起來,構成(cheng)一個能(neng)適應生(sheng)產(chan)(chan)環境(jing)不(bu)確(que)定性(xing)與(yu)市場(chang)需(xu)求(qiu)(qiu)多(duo)(duo)變性(xing)的(de)(de)(de)(de)柔性(xing)智能(neng)生(sheng)產(chan)(chan)系(xi)統(tong)(tong)(tong),例如以(yi)離散(san)事件為特(te)征的(de)(de)(de)(de)計(ji)算(suan)機(ji)集(ji)(ji)成(cheng)制(zhi)(zhi)造(zao)系(xi)統(tong)(tong)(tong)CIMS。如圖3所(suo)(suo)示,CIMS系(xi)統(tong)(tong)(tong)由以(yi)下幾方面(mian)組(zu)成(cheng),用(yong)成(cheng)熟技(ji)術(shu)及產(chan)(chan)品(pin),促(cu)進學(xue)科交叉,從工(gong)業控制(zhi)(zhi)作(zuo)為集(ji)(ji)成(cheng)自(zi)動(dong)化(hua)的(de)(de)(de)(de)基礎必須(xu)考(kao)慮(lv)到(dao)集(ji)(ji)成(cheng)的(de)(de)(de)(de)需(xu)求(qiu)(qiu)與(yu)環境(jing),包括計(ji)算(suan)機(ji)網絡和數(shu)據分(fen)(fen)系(xi)統(tong)(tong)(tong)NES和DBS,技(ji)術(shu)信(xin)息(xi)分(fen)(fen)系(xi)統(tong)(tong)(tong)TIS、制(zhi)(zhi)造(zao)自(zi)動(dong)化(hua)分(fen)(fen)系(xi)統(tong)(tong)(tong)MAS、質(zhi)量信(xin)息(xi)分(fen)(fen)系(xi)統(tong)(tong)(tong)QIS和管理信(xin)息(xi)分(fen)(fen)系(xi)統(tong)(tong)(tong)MIS等(deng)。衡量CIMS是(shi)否達(da)到(dao)全(quan)面(mian)優化(hua)要從及時性(xing)、高(gao)質(zhi)量、經(jing)濟(ji)性(xing)和環境(jing)保護方面(mian)綜合(he)考(kao)慮(lv),實(shi)現從市場(chang)分(fen)(fen)析、產(chan)(chan)品(pin)設(she)計(ji)、生(sheng)產(chan)(chan)制(zhi)(zhi)造(zao)到(dao)售后服務的(de)(de)(de)(de)控制(zhi)(zhi)與(yu)管理的(de)(de)(de)(de)集(ji)(ji)成(cheng)。
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二、集成控制技術在橡機行業的應用
橡膠機械行業生產過程的集成控制還有很大的提升空間,例如,在換料或卸胎的過程中,使用AGV小車進行自動物流供應,使得生產過程集成化更高。“智能制造+工業機器人”的模式,已經成為了眾多汽車品牌商全面提升公司智能制造水平的有效手段。AGV在汽車的整車制造四大工藝,即沖壓、焊裝、涂裝、總裝的生產過程中發揮著越來越重要的角色。
三、集成控制技術的關鍵
工(gong)業集成(cheng)(cheng)(cheng)控制(zhi)系(xi)(xi)(xi)統(tong)(tong)將不僅(jin)(jin)僅(jin)(jin)實現(xian)控制(zhi)功(gong)能(neng)(neng),而必須考慮與設(she)計(ji)、管理(li)決策等系(xi)(xi)(xi)統(tong)(tong)的(de)(de)互(hu)聯(lian),實現(xian)信息的(de)(de)雙(shuang)向(xiang)共享和自動化系(xi)(xi)(xi)統(tong)(tong)的(de)(de)集成(cheng)(cheng)(cheng)。在(zai)(zai)系(xi)(xi)(xi)統(tong)(tong)集成(cheng)(cheng)(cheng)中,人的(de)(de)因(yin)素(su)必須要(yao)受到(dao)足夠重(zhong)視(shi),成(cheng)(cheng)(cheng)功(gong)的(de)(de)系(xi)(xi)(xi)統(tong)(tong)集成(cheng)(cheng)(cheng)往往是(shi)經營、技術與人的(de)(de)集成(cheng)(cheng)(cheng),在(zai)(zai)自動化與工(gong)控系(xi)(xi)(xi)統(tong)(tong)中,如何促進人機協作、協調與協同(tong),使人的(de)(de)創新(xin)性能(neng)(neng)更好發(fa)(fa)揮是(shi)人們關注的(de)(de)一個問題。要(yao)在(zai)(zai)生(sheng)產中發(fa)(fa)揮人的(de)(de)優勢作用,更要(yao)使工(gong)控系(xi)(xi)(xi)統(tong)(tong)便于集成(cheng)(cheng)(cheng),以系(xi)(xi)(xi)統(tong)(tong)集成(cheng)(cheng)(cheng)促進工(gong)控系(xi)(xi)(xi)統(tong)(tong)的(de)(de)發(fa)(fa)展。